Sustainable, Quality, Fast (KELANO)
Start date: 2009-01-01
End date: 2013-01-01
Forecasting of demand, consumer preferences and fashion trends is difficult. Decisions regarding collections are often made 6 to 12 months before the selling season. Production has been outsourced to far-away locations, which increases lead times. As result:
- One third of products sourced by retailers is not equal to demand and must be sold at reduced prices.
- Purchases exceed demand in general, which wastes raw materials and energy.
- Inventories are high through-out the whole sourcing-production-supply chain.
A holistic approach to managing supply chain is required, and this research project aims at answering the following research questions:
- Is it possible to improve profitability of the whole supply chain and especially retailing by switching from long lead time up-front buying to continuous, short lead time sourcing, and if so, how much higher can purchase price be?
- How low can inventory investment be through-out the whole chain if sourcing is totally demand driven?
- What is the ecological impact of demand driven sourcing from near-by areas, when considering transport costs, material utilization, need of energy and waste?
- Which are the financial and economic benefits of demand driven, quick response sourcing-production-supply chain to different players in the whole chain, when sudden market changes occur (for example the current global economic crises)?
- What kind of production, communication and planning facilities and tools are required for ecologically effective and fully demand driven sourcing-production-supply chain?
- What kind of strategies will ensure the economic interests of various independently operating links in the global supply chain, when common ownership does not exist?
- How can small or single product orders be manufactured, supplied and distributed and how can so called Long-tail economy applied to fashion supply chains.
The project consists of the following main work packages:
- Benchmarking
Finnish, Swedish, Spanish and British fashion chains are modelled in terms of how eco-friendly, demand driven they are. Success factors and profitability is analysed with selected measures. Firms with different type of strategies are selected in order to broaden the approach.
- Developing of measures
How to measure ecological qualities, profitability and success of a demand driven fashion supply-chain will be defined. The success of a fashion company depends for example on Sell-Through, Lost Sales, Service Level, Stock Turns and Lead Times. How to measure the relationship of sustainability, flexibility and profitability are defined.
- Solutions
Recommended strategies and methods will be tested and their impact will be measured in the following areas:
- Lead times and costs of product development and design
- Raw materials and production
- Demand driven sourcing and distribution